About Us
ProspectorWorks
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ProspectorWorks works with any for profit corporation, nonprofit corporation, individual, partnership, or cooperative involved in environmentally focused sustainable building practices.
Our Team
Edward Willis, Founder & Principal
Tommy Tatum, Supervisor
The Things We Do
Bamboo and hemp both have a long history and have remarkable features in the way they grow. Both hemp and bamboo grow easily and abundantly. Trees do not need to be cut down for lumber, making both a plus to deforestation. In fact, using more hemp and bamboo can save trees and forests.
As a sustainable alternative to cotton, hemp and bamboo both grow very easily without pesticides and herbicides. Cotton, on the other hand, is one of the most chemical-intensive crops cultivated.
Why We Are Different
Overall, hemp and bamboo are both very fast growing and resistant to pests. Hemp is an annual crop and is planted early in the year, harvested late in the year and replanted the following year. Most hemp farmers rotate it with things like beans, wheat, or alfalfa, to keep the soil healthy.
Bamboo is a perennial grass, not a tree. This means you don’t have to replant it. Bamboo’s rhizome roots spread so quickly that it can be difficult to contain. After harvesting bamboo, it grows right back, like the grass that might grow in your front yard, it comes back stronger and healthier after a good trimming.
Technology
Hempcrete is an energy-efficient, low-impact, water-smart building material that offers a smaller carbon footprint than other home building materials. An alternative to concrete, which is very energy intensive, hempcrete can be an integral part of home building, using just enough energy to keep its occupants warm in the winter and cool in the summer.
Like any house material, hempcrete has its share of advantages and drawbacks. While it is a good insulator, it is not the best load-bearing material. It can handle moisture well, reducing the possibility of mold growth and the attendant poor indoor air quality in homes; however, it also uses a lot of water to grow. What is chiefly important to many environmentalists, though, is that the hemp plant used to make hempcrete absorbs carbon and is relatively easy to grow and harvest.
The Science Behind Building With Hempcrete
Predominantly, some form of concrete has been used by builders at least as far back as the days of the Roman Empire.1 Today, it is made from sand and aggregate, with cement as a binder. Cement is the big energy user in the process of making concrete.2 It is manufactured from a range of materials, such as limestone, shells, chalk. shale, and clay. These ingredients are heated to a high temperature to form rock that is then grounded into powder.
Hempcrete, on the other hand, is made from hemp mixed with a lime binder and water; it does not require heat to produce. This material can be formed to fit between the studs of a house as building blocks or bricks. Because it is less dense than regular concrete, it weighs significantly less and therefore requires less strain during the building process.
Hemp can also be used like stucco to protect the outside walls of new and existing homes from moisture.3 As a vapor-permeable material, it can absorb water when it’s raining and then expel it when the sun is shining. This is a huge advantage because, for many building materials, moisture problems can lead to mold and rot.
Research shows that hempcrete can hold more than 1,300 pounds of water vapor in a cubic meter of the material.4 This material does well in relative humidity above 90%, and it can hold the water vapor without degrading. The lime binder used in making hempcrete also has antimicrobial and antifungal properties that keep the coated surfaces of walls resistant to mold.
While wood or steel framing has better load-bearing qualities, one study found that, as infill between traditional framing, hempcrete strengthens the walls against buckling.5
In addition, hempcrete is a much better insulator than traditional concrete, though how much better depends on the moisture content and the density of the material. The R-value of a material is a measure of its resistance to heat flow through a wall.6 The higher the R-value, the better the wall resists losing heat in the winter and gaining heat in the summer. The R-value of hempcrete is similar to that of other fibrous insulations, such as straw or cotton, which have an R-value between 2 and 4 per inch. One paper estimates that hempcrete provides an R-value of 2.4 to 4.8 per inch.7 To compare, concrete has an R- value of 0.1 to 0.2 per inch, making it an insufficient insulator.
Whole wall R-values depend on the framing material, the presence of thermal bridges, the kind of insulation, and the quality of its installation. For example, fiberglass insulation can be compressed and that lowers its effective R-value. Also, insulation could be installed with gaps in the wall cavity, and that diminishes its value as an insulator, as well. Hempcrete won’t compress like fiberglass and can be cut more easily to fill up the space between studs.
Environmental Benefits
The embodied energy of a building includes the energy to make the building material along with the energy to extract the material from the ground, transport it to the building site, and dispose of it. The energy to make concrete generally comes from burning oil or coal, and, according to the US Energy Information Agency, the concrete industry is the most energy-intensive industry in the United States.8 Internationally, manufacturing concrete accounted for between 0.5 and 0.6 tons of carbon dioxide per ton of concrete in 2018.9
Hemp, on the other hand, actually takes carbon out of the air and therefore has lower embodied energy. It is also good for the soil and can grow in higher densities than crops such as corn.10 The hemp plants grow so close together that weeds are not as much of a problem, therefore less pesticides are used. Because it is a plant-based building material, hempcrete does not contain any of the harmful volatile organic compounds that are found in other interior building materials and furniture (although, now, those compounds are being tightly regulated in the United States, as well as in the European Union).11 And if the hemp to make hempcrete is grown locally, the energy costs of transporting it to the building site are relatively low.
Despite its many advantages over concrete, hemp is not a complete superhero of home materials. Using current growing methods, hemp is not a drought-resistant crop and uses close to the same amount of water as other fibrous plants, such as flax.12 However, the energy savings are significant. As we continue to convert to renewable energy sources and away from fossil fuels, the materials we use to make homes and the efficiency of those homes can help reduce emissions of greenhouse gases. Using hempcrete in new and existing homes is part of the solution.
View Article Sources
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Crawford, Mark. "Ancient Roman Concrete Stands the Test of Time." ASME, 2017.
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"How Cement Is Made." PCA.
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"Stucco." PCA.
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Magwood, Chris. Essential Hempcrete Construction: The Complete Step-By-Step Guide. 2016.
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Wadi, Husam. "Structural behaviour of lateral load-carrying capacity of timber frame walls filled with hemp concrete : experimental study and numerical analysis." HAL, 2020.
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"Types of Insulation." Energy Saver.
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Brooks, Kim. "Compilation of relevent research." Hempcrete, 2018.
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"The Cement Industry is the Most Energy Intensive of all Manufacturing Industries." eia, 2013.
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"Cement." iea, 2020.
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"Environmental Benefits of Hemp." The Glory of Hemp.
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"Does EPA Regulate Volatile Organic Compounds (VOCs) in Household Products?" EPA.
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"Is the Hemp Boom Changing Water Use in Colorado Agriculture?" Water Education Colorado, 2019.
Industry Focus
The materials used to create hempcrete biocomposites absorb CO2 during the curing process. Additionally, CO2 is absorbed and offset during the life cycle of the industrial hemp plant. Few decisions in your construction program can take as much carbon out of the atmosphere as deciding to build with hempcrete.